Custom Plastic Blister Packaging Manufacturer

At Munot Plastics, we manufacture plastic blister packaging that’s perfect for showcasing small, lightweight products across a variety of industries, including consumer electronics, medical supplies, hardware, cosmetics, and retail accessories. No matter your specific product requirements, we will design durable, reliable, and fully customized blister packs that help display and protect your merchandise.

When you’re ready to get started, contact Munot Plastics today to schedule a consultation and discuss the type of blister packs your business needs.

What Is Blister Packaging?

Blister packaging is a type of clear, thermoformed plastic packaging commonly used to secure and display individual items. It typically consists of a pre-formed plastic cavity — known as the “blister” — and a backing material, such as paperboard, foil, or plastic film. The cavity is typically shaped precisely to fit the contours of your product, offering both protection and clear visibility for consumers.

The Benefits of Blister Packs

Blister packs have become one of the most versatile and widely used packaging options available — and for good reason. Their advantages include:

• Product Visibility: The transparent plastic blister allows consumers to view the product without opening the package, increasing trust and purchase confidence.
• Protection: Blister packs keep items clean, organized, and protected from dust, moisture, and damage during shipping and handling.
• Cost-Effectiveness: Blister packaging is a durable yet economical solution, particularly for high-volume production runs.
• Custom Design Options: Each blister can be tailored to the exact dimensions of your product for a secure fit and professional presentation.
• Lightweight and Compact: Blister packs add minimal weight and bulk to your product, which helps reduce shipping costs and allows for efficient use of retail shelf space.

Our Plastic Blister Packaging Is Also Tamper-Resistant

Blister packaging is inherently tamper-evident. Once the seal is broken, it cannot be resealed, giving consumers confidence that the product is new and untouched. The robust design also serves as a deterrent to theft for small, high-value items.

Build customer loyalty with premium quality packaging that your consumers trust by contacting our team about custom blister packs today!

Types of Blister Packs

At Munot Plastics, we produce a wide range of custom blister pack styles to suit your specific packaging goals. Each type provides distinct benefits depending on your product, display preferences, and branding requirements.

• Face Seal Blisters: The plastic blister is heat-sealed directly to a pre-printed paperboard card, covering the front of the product, while the card provides backing support. This design is ideal for retail display items such as batteries, toys, or tools and is easy to hang or stack for maximum visibility.
• Trapped Blisters: Trapped blister packaging sandwiches the plastic cavity between two layers of printed card. This design hides the blister flange and creates a polished, high-end appearance while still offering product visibility. It’s an excellent choice for products where branding and aesthetics are key, such as cosmetics, electronics, and personal care items.
• Slide Blisters: Slide blisters don’t require heat-sealing. Instead, the plastic blister is designed with flanges on three sides, which are folded back. This allows a printed backing card to be easily slid into place, where it is often secured with a staple. This design is perfect for products that require easy removal or replacement, such as hobby supplies or replacement parts.

Common Applications for Custom Blister Packs

Businesses with small or high-volume blister packaging requirements turn to us for custom blister packs. In fact, our blisters are used across a wide variety of industries. So, whether you’re packaging tools, consumer goods, or healthcare products, we can deliver a versatile solution that is secure, attractive, and functional.

Some of the most common applications for our thermoformed blisters include:

• Retail Products: Batteries, hardware components, and electronics
• Medical Supplies: Syringes, bandages, and other disposable items
• Cosmetics and Personal Care: Lip balms, razors, and travel-size products
• Toys and Novelties: Action figures, collectibles, and accessories
• Food and Pharmaceuticals: Pills, supplements, and single-use items

How We Manufacture Plastic Blister Packaging

Our blister packs are created using a precise manufacturing process known as thermoforming. This process involves heating plastic sheets until they become pliable, then forming them over a custom-designed mold to create the desired cavity shape.

During the packaging design phase, our professionals work closely with you to understand your product’s dimensions, function, and display requirements. Once you approve your blisters’ design, our production team uses advanced thermoform tooling and forming equipment to guarantee consistent quality and dimensional accuracy across every unit. After forming, the blisters are trimmed, inspected, and delivered to your team to be paired with their backing materials for sealing or assembly.

Wholesale Blister Packaging

Do you need high-volume blister packaging for your commercial products? Turn to Munot Plastics — we have been providing affordable wholesale blister packaging since 1963. Our purchasing power allows us to pass on savings to our customers.

Come to us for in-house design and full-service thermoform blister packaging production. Besides high-volume blister packaging, we offer the following advantages over our competitors:

• Fast product package prototypes
• Customized thermoformed plastic trays and clamshells, in addition to blisters
• In-house tooling and design

Get Custom Plastic Blister Packs at Munot Plastics

With decades of experience, we’ve perfected the art of designing and producing thermoformed blister packs that effectively display your products while keeping them secure. Whether you need a high-volume production run or a specialized design for a new product launch, our team can help you achieve packaging that leaves an impact.

Contact us to discuss your custom blister packaging needs and discover why businesses across multiple industries trust us for their thermoformed solutions.